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Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

  • Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Détails sur le produit:
Place of Origin: CHINA
Model Number: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Conditions de paiement et expédition:
Minimum Order Quantity: 1 set
Prix: Négociable
Packaging Details: Caron box
Delivery Time: 10-30days
Supply Ability: 2000 set per month
Contact
Description de produit détaillée
Produit: Résoudre les défis de la variation du poids dans la fabrication avec Smart Checkweairs Plage de pesée: 0,1 g - 50 kg (selon le modèle)
Précision de pesée: ± 0,1 g à ± 1 g (dépend de la vitesse et de la charge) Vitesse de pesée: Jusqu'à 800 articles / minute (dépend de la taille du produit et du type de convoyeur)
Largeur du convoyeur: 100 mm - 600 mm (réglable pour différents produits) Matériau de tapis roulant: Acier inoxydable, ceinture PU de qualité alimentaire ou ceinture en plastique modulaire
Mécanisme de rejet: Pusher pneumatique, porte de goutte, bras de divertisseur ou rejet à touche doux Sortie de données: RS-232, Ethernet, USB, Wi-Fi, 4G / 5G, Cloud (MQTT, OPC UA)
Fonctionnalités logicielles: SPC (contrôle des processus statistiques), analyse des tendances en temps réel, reportage par lots Normes de conformité: Mettler Toledo, OIML R51, NTEP, FDA 21 CFR PARTIE 11
Température de fonctionnement: 0 ° C à 40 ° C (certains modèles prennent en charge -10 ° C à 50 ° C) Indice IP: IP54 (standard), IP65 / IP66 (modèles de lavage pour la nourriture / pharmaceutique)
IA et apprentissage automatique: Auto-étalibration, compensation de poids adaptative, alertes de maintenance prédictive Pesée multi-voies: Prend en charge 2 à 8 voies pour la pesée parallèle à grande vitesse
Vérifier et trier les fonctionnalités: Tri à plusieurs niveaux (insuffisance pondérale, surpoids, acceptable)
Mettre en évidence:

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Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Introduction to Weight Variation Issues in Manufacturing

Weight variation is a critical quality control challenge affecting numerous manufacturing sectors including food & beverage, pharmaceuticals, cosmetics, and chemical production. Inconsistent product weights can lead to:

  • Regulatory non-compliance with labeling requirements
  • Customer dissatisfaction from receiving underfilled products
  • Significant financial losses from product giveaway (overfilling)
  • Increased production costs due to waste and rework
  • Potential safety issues in dosage-sensitive products
Key Features Solving Weight Variation Problems
1. Real-Time Process Monitoring and Adjustment
  • Continuous weight measurement at production line speeds (up to 800 items/minute)
  • Instant feedback to filling machines for automatic adjustments
  • Statistical process control (SPC) integration for trend analysis
2. Advanced Rejection Systems
  • High-speed pneumatic or mechanical rejectors
  • Multi-level sorting based on precise weight thresholds
  • Gentle handling options for fragile products
3. Data Integration and Analytics
  • Cloud connectivity for centralized data management
  • Predictive analytics to identify patterns in weight variation
  • Automated reporting for quality assurance documentation
4. Adaptive Learning Capabilities
  • Self-calibration features to maintain accuracy
  • Machine learning algorithms that optimize checkweigher performance
  • Dynamic adjustment to product changes without manual intervention
Industry-Specific Applications
Food Manufacturing
  • Portion control for packaged foods
  • Compliance with net content regulations
  • Detection of missing components in multi-piece packages
Pharmaceutical
  • Precise tablet and capsule weight verification
  • Compliance with stringent GMP requirements
  • Batch documentation for regulatory audits
Chemical Industry
  • Accurate filling of hazardous materials
  • Verification of bulk chemical packaging
  • Prevention of costly material waste
Technical Specifications
Parameter Specifications
Weighing Range 0.1g - 50kg (depending on model)
Weighing Accuracy ±0.1g to ±1g (depends on speed & load)
Weighing Speed Up to 800 items/minute (depends on product size & conveyor type)
Conveyor Width 100mm - 600mm (adjustable for different products)
Conveyor Material Stainless steel, food-grade PU belt, or modular plastic belt
Rejection Mechanism Pneumatic pusher, drop gate, diverter arm, or soft-touch rejection
Data Output RS-232, Ethernet, USB, Wi-Fi, 4G/5G, Cloud (MQTT, OPC UA)
Software Features SPC (Statistical Process Control), Real-time trend analysis, Batch reporting
Compliance Standards METTLER TOLEDO, OIML R51, NTEP, FDA 21 CFR Part 11
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers 0

Coordonnées
SMARTWEIGH INSTRUMENT CO.,LTD

Personne à contacter: Shirley

Téléphone: +86-15851932889

Télécopieur: 86-519-68781609

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