Name: Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
Availability: InStock

Aperçu Produits Trieuse pondérale automatique

Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

Détails sur le produit:

Place of Origin:	CHINA
Model Number:	Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

Conditions de paiement et expédition:

Minimum Order Quantity:	1 set
Prix:	Négociable
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

Contact

Description de produit détaillée

Produit:	Systèmes intelligents de poids à billes avec contrôle de la qualité basé sur l'IA dans la fabricatio	Detection Capability:	Underweight/Overweight, missing components, packaging defects
Taux de faux refus:	<0,5% (auto-optimisation via un apprentissage continu)	Tolérance à l'humidité:	10% - 95% (non condensé)
Résistance aux vibrations:	<0,5 m / s² (AI compense les perturbations mineures)	Protocoles de communication:	Ethernet, Wi-Fi, RS-485, Bluetooth (pour la configuration mobile)
Certifications:	FDA 21 CFR Part 11, UE Directive des poids et mesures (MID), GMP, ISO 9001/13485	Exigences de données de formation:	500 à 5 000 échantillons pour l'étalonnage du modèle initial
Apprendre à s'adapter:	Les poids / paramètres de mise à jour automatiquement basés sur de nouvelles données	Predictive Maintenance:	Alerts for belt wear, motor faults, or calibration drift
Mettre en évidence:	AI-driven smart checkweigher systems , manufacturing checkweigher with quality control , Mettler Toledo load cell checkweigher

Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

Product Attributes

Attribute	Value
Detection Capability	Underweight/Overweight, missing components, packaging defects
False Rejection Rate	<0.5% (self-optimizing via continuous learning)
Rejection Mechanism	Pneumatic pusher, diverter arm, or drop gate
Humidity Tolerance	10% – 95% (non-condensing)
Vibration Resistance	<0.5 m/s² (AI compensates for minor disturbances)
Communication Protocols	Ethernet, Wi-Fi, RS-485, Bluetooth (for mobile config)
Certifications	FDA 21 CFR Part 11, EU Weights & Measures Directive (MID), GMP, ISO 9001/13485
Training Data Requirements	500–5,000 samples for initial model calibration
Adaptive Learning	Auto-updates weights/parameters based on new data
Predictive Maintenance	Alerts for belt wear, motor faults, or calibration drift

Overview

Smart Checkweigher Systems with AI-Driven Quality Control represent an advanced evolution in manufacturing quality assurance. These systems integrate high-precision weighing technology with artificial intelligence (AI) and machine learning (ML) to ensure product weight compliance, detect anomalies, and optimize production efficiency. By leveraging real-time data analytics and adaptive learning, they minimize waste, reduce errors, and enhance overall product consistency.

Key Features & Capabilities

High-Speed Precision Weighing: Utilizes ultra-sensitive load cells and dynamic weighing mechanisms to measure product weight with extreme accuracy (±0.1g or better, depending on application). Capable of handling high-throughput production lines (up to 600+ items per minute).
AI-Powered Anomaly Detection: Employs machine learning algorithms to analyze weight distribution trends and identify deviations (underweight, overweight, or irregular packaging). Self-improving models reduce false rejections by learning from historical data.
Real-Time Process Optimization: AI dynamically adjusts calibration based on environmental factors (temperature, vibration) to maintain accuracy. Predictive analytics detect potential equipment wear or drift before failures occur.
Automated Rejection & Sorting: Integrated reject mechanisms (pneumatic arms, diverters) automatically remove non-compliant products from the line. Supports multi-stage sorting based on weight thresholds and quality parameters.
Seamless Integration with Industry 4.0: IoT-enabled for remote monitoring and control via cloud platforms (e.g., AWS, Azure). Compatible with MES (Manufacturing Execution Systems) and ERP software for end-to-end traceability.
Advanced Reporting & Analytics: Generates real-time dashboards with KPIs (rejection rates, OEE) and trend analysis. Provides root-cause diagnostics for production bottlenecks.

Applications Across Industries

Food & Beverage: Ensures portion control compliance (e.g., snacks, meat, canned goods).
Pharmaceutical: Verifies tablet/capsule weight for dosage accuracy (GMP compliance).
Cosmetics & Chemicals: Detects fill-level inconsistencies in bottles/tubes.
E-commerce & Logistics: Prevents shipping errors by validating parcel weights.

Specifications

Parameter	Specification
Weighing Range	0.1g - 50kg (customizable based on application)
Accuracy	±0.1g to ±1g (depends on speed & product type)
Maximum Throughput	100 - 600 items/minute (adjustable for line speed)
Minimum Product Length	10mm - 500mm (configurable belt width)
AI Model	Deep Learning (CNN/RNN) for anomaly detection
Detection Capability	Underweight/Overweight, missing components, packaging defects
False Rejection Rate	<0.5% (self-optimizing via continuous learning)
Data Logging	CSV, SQL, Cloud (AWS IoT, Azure)
Integration	REST API, OPC UA, MQTT, PLC (Siemens, Allen-Bradley)
Power Supply	110V/220V AC, 50/60Hz
IP Rating	IP65 (dust/water-resistant) or IP69K (food/pharma-grade)
Operating Temperature	0°C to 45°C (optional cooling/heating for extremes)
Belt Width	100mm - 600mm (standard/custom)
HMI (Human-Machine Interface)	7"-15" touchscreen with real-time analytics dashboard
Safety Features	Emergency stop, overload protection, guard rails
Rejection Mechanism	Pneumatic pusher, diverter arm, or drop gate
Conveyor Type	Stainless steel (304/316), modular belt or chain-driven

Produit Tag:

Personne à contacter: Mrs. Shirley

Téléphone: +86-15851932889

Télécopieur: 86-519-68781609

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Précision de pesée: à partir de ±0,01 g

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Caméras: 2-8x CMOS industriels (5-20MP)

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éclairage: Tableaux LED à angle multi-angles (RVB / W / UV / IR)

Industrial Weight Checkers Ensuring Product Compliance & Accuracy

Produit: Vélateurs de poids industriels

Largeur de ceinture: 150-800 mm (réglable)

Matériau de ceinture: PU, PVC ou détectable en métal

Vitesse de ceinture: 5-120 m / min (servo contrôlé)

Checkweigher Integration in Packaging Lines

Produit: Vérifiez l'intégration de WEIGH dans les lignes d'emballage

Largeur du convoyeur: 200–1200 mm

Synchronisation de la vitesse de la ceinture: 5–120 m / min

Espacement des produits: Min. 50 mm entre les articles

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Produit: Checkwehers automatisé de qualité pharmaceutique

Plage de pesée: 0,1 mg - 500g (personnalisable jusqu'à 5 kg pour le vrac)

Lisibilité: 0,1 mg (modèles de micro-balancés), 1 mg (standard)

Précision: ± 0,1 mg à ± 5 mg (selon le modèle)

Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

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